Packaging by industry

Apparel & E-commerce Packaging

Low-profile mailers, rigid apparel boxes, tissue sets and shipping-ready packaging for direct-to-customer orders.

MOQ from 200 piecesCustom structure and artworkSampling availableFactory visits welcome

Begin with the product

Packaging decisions should follow what is inside.

Apparel packaging should protect the fold, control parcel volume and arrive easy to open. The presentation layer can include tissue, cards and branding, but the outer construction still has to tolerate compression, abrasion and normal carrier handling.

For apparel & e-commerce packaging, PACKAVELLE develops each order from a written specification and approved sample. We confirm dimensions, materials, print, inserts, packing method and delivery destination for the project rather than assuming them from an image.

Three useful starting points

Products to compare

The apparel & e-commerce packaging examples below are starting references. Dimensions, colors, inserts and branding are developed around the actual products to be packed.

Before sampling

Resolve the specification in the right order.

  1. Define the folded product dimensions rather than the garment’s flat dimensions.
  2. Choose whether returns, tear strips, reseal features or tamper evidence are needed.
  3. Compare packed volume as well as unit cost when selecting an assembled or fold-flat structure.

Surface and brand expression

Inside printing can create a branded reveal without adding loose components. Exterior inks and laminations should be evaluated for rubbing and label adhesion. Keep barcodes and shipping labels on predictable, flat surfaces.

Fit, handling and delivery risk

Oversized mailers allow movement and increase dimensional weight; undersized mailers crush the fold and strain closures. Test the heaviest product combination and confirm how carrier labels will be applied.

Project questions

Answers for apparel & e-commerce buyers

Read the complete buyer FAQ
Which PACKAVELLE design is suitable for folded apparel?

PACK34 is a low-profile corrugated mailer format for folded apparel and accessories. PACK06 provides another clean mailer direction, while a rigid box may suit premium sets that travel inside a separate shipping carton.

Can the mailer include a tear strip or fitted insert?

Selected structures can be developed with an easy-open feature, insert or internal retention. The feasibility depends on board grade, dimensions, packing method and whether a return-friendly closure is required.

YOUR PRODUCT SETS THE SPECIFICATION

Discuss your apparel & e-commerce
packaging project.

For a apparel & e-commerce packaging review, send product dimensions, quantity, artwork status and delivery country.

Request a Project Quote ↗

Category-Specific Review

Packing speed and parcel-network performance

Measure folded product size, compression recovery and the space needed for tissue, returns information and labels. Compare packing time as well as unit price. Mailers should be reviewed for closure strength, scuffing, compression and movement through the expected parcel route.

Include quantity by size and artwork, destination, required arrival date and any testing or documentation scope in the quotation brief.

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